JIPM Losses

Figure 2 – Diagram of the 6 great losses Source: Adapted of internal document of the ArcelorMittal Inox Brazil the development of the TPM for all company it was presented by the JIPM in 1989, as TPM of third generation, passing the focus for the production system and not only more the equipment. The objective started to be the performance in the eight main losses in the equipment (imperfections, losses for preparations and adjustments, loss for answer sheet change, loss for inicializao, losses for lesser stops and inactivity, loss of speed, losses for defects and retrabalhos and loss for idle time), in the five losses for human factors (loss caused for the administration, loss of operational mobility, loss of line organization, logistic loss of and loss for measurements and adjustments) and three losses of resources of the production (loss caused for matrices, tools and answer sheets, loss of energy and loss of technology). From 1999, the JIPM works with TPM of fourth generation, that must be implemented in all the organization, involving the functions of the headquarters of the company, sectors commercial, of research and development, etc. Acts in the management strategy, with focus in the general system of the company, and with main objective to eliminate the twenty great main losses. ' ' It has three main reasons for which the TPM if spread out so quickly in the Japanese industry and now the same is happening with the whole world: it guarantees drastic results, it transforms the work places visibly and raises the level of knowledge and capacity of the production workers and manuteno' ' as Suzuki (PALM and TENRIO, 2002). 3.1.Pilares of the TPM As said by Yamaguchi (2005), for the elimination of the 6 great losses of the equipment, the 8 assigned following activities are implemented as ' ' 8 pillars of sustentation of the development of TPM' ' (figure 3), considered for the JIPM.